We implemented an end-to-end production management solution for a manufacturing company, focusing on automating the entire production process. The solution included real-time inventory management, wastage control, and a mobile app for production staff and department heads to track progress. This resulted in improved production efficiency, material usage optimization, and seamless communication between departments, all contributing to enhanced overall performance.
Client Overview:
A manufacturing company required enhanced operational efficiency, better control over material wastage, and optimized inventory management.
Challenges
The client faced significant issues, including:
- High Material Wastage: Ineffective material usage tracking led to excessive waste.
- Manual Production Processes: Limited automation caused delays and inefficiencies.
- Inventory Discrepancies: Stock tracking issues led to shortages and overstocking.
- Lack of Real-time Production Data: Difficulty in monitoring production staff and department heads’ performance.
Solution
We deployed a customized ERP system with:
- Production Process Automation: Automated workflows increased efficiency and reduced manual intervention.
- Wastage Control: Real-time material tracking minimized wastage across all production stages.
- Automated Inventory Management: Improved stock visibility reduced discrepancies and optimized supply chain management.
- Mobile App for Production Staff and Department Heads: This app provided real-time production tracking and allowed department heads to monitor progress, assign tasks, and access performance data.
Results
- 20% Reduction in Wastage: Optimized material usage and wastage control.
- 30% Increase in Production Efficiency: Automation eliminated delays and manual errors.
- 35% Improvement in Inventory Accuracy: Real-time updates prevented stock discrepancies.
Conclusion
By implementing production automation, material wastage control, and a mobile app for production staff, the company achieved significant improvements in operational efficiency, reduced costs, and streamlined inventory management.
